Client success story
CLIENT:
The challenge:
Tasti Products sought to enhance production efficiency by reducing downtime, optimising changeovers, and balancing production lines for optimal throughput. To drive sustainable improvement, they needed a structured approach to capability building and problem-solving.
The Solution:
LMAC partnered with Tasti to implement a continuous improvement programme focused on Lean manufacturing principles and Short Interval Management. This structured approach aligned business KPIs, enhanced problem-solving capabilities, and embedded sustainable operational excellence at all levels.
THE IMPACT:
$1.37m
in annual savings achieved
$286,000
in savings within four months
400% ROI
with breakeven in just two months
Capabilities Deployed
Internal Champion development and Competitive Manufacturing Certification
Quick Change Overs
5S
Short Interval Management
Visual Factory
Line Balancing
Hoshin Kanri
Root Cause Problem Solving
Roles and Responsibilities alignment
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