Client success story
DATA DRIVEN OPTIMISATION
CLIENT:
The challenge:
A £7.2b very mature global toy manufacturer, operating at >96% OEE, was struggling to unlock additional capacity to support growth without significant investment.
Mature business with >96% OEE had “run out” of traditional improvement levers
Existing data failing to reveal new opportunities
Leadership perception that only capital spend could unlock capacity
The business perceived the cost as significant:
requiring capital investment, additional labour, and reduced margin.
The Solution:
LMAC applied its proprietary analytics tool to the client’s existing data, pinpointing hidden capacity opportunities in planning, variation reduction, and efficiency across the global supply chain. Through the Data Driven Optimisation framework, we enabled teams to adopt new ways of thinking and scale improvements.
Big Data
Harvesting.
Data driven problem solving.
Advanced
Analytics.
Opening New Ways of Thinking.
THE IMPACT:
4% capacity gain
through planning
2% capacity gain
through variation reduction
2% capacity gain
through data-led speed improvements
Capabilities Deployed
LMAC proprietary analytics
LMAC Data Driven Optimisation framework
Data-driven problem solving
Advanced analytics methods
Big data scraping & interfacing
“
LMAC’s deep manufacturing expertise combined with their advanced analytics were able to pinpoint significant opportunities across our global manufacturing supply chain. They were able to open the minds of a very mature organisation on how to truly monetise data.
